Stock Forms, Types & Sizes
GCSE — 2.1.2 In-depth Knowledge: Product Design
Stock forms for metals
Metals are available in a number of common forms, usually in standard thicknesses, lengths or diameters:
- Round rods
- Square rods
- Hexagonal rods
- Strips
- Sheets
- Round tubes
- Square tubes
- Angle and channel
Stock forms of timber
Natural timber is available in:
- Different sectional forms (plank, board, strip, square, dowel)
- Various standard sizes (lengths)
- Sawn or planed finish
- PSE (planed with squared edge)
- A range of shaped mouldings (e.g. Torus skirting board)
Manufactured boards
Manufactured boards are available in sheet form in standard sizes and thicknesses:
| Board | Standard thickness |
|---|---|
| MDF | 4, 6, 9, 12, 15, 18, 22, 25mm |
| Plywood | 4, 6, 9, 12, 15, 18, 24mm |
| Hardboard | 3.2mm |
Standard sheet size: 2440mm × 1220mm (or half size: 1220mm × 610mm)
Polymers
Polymers come in a range of standard stock forms:
- Sheets, rods, tubes — standard stock sizes
- Granules, pellets and powder — melted and formed into shapes
- Foam — blown into shape
- Film — heated and rolled
Papers and boards
Papers and boards are generally available by the sheet, roll, or ply:
- Sheets come in standard sizes — A0 is largest, halving in size each time down to A10
- Weight measured in gsm (grams per square metre)
- Board thickness measured in microns
- Ply refers to the number of layers
Knock down (KD) fittings
Standard components used to assemble products come in standard forms and sizes:
- Screws, nails, nuts and bolts
- Hinges and handles
- Cam lock fittings
- Corner blocks and brackets
- Scan fittings
- Dowels
Paper and board fittings
Standard components used with papers and boards:
- Drawing pins
- Velcro (pads/dots) for mounting
- Treasury tags
- Staples and fasteners
- Book bindings
Calculating costs
When estimating costs, designers and manufacturers must consider:
- The design and features included in the product
- The processes used to manufacture the product
- Material costs, fixtures, fittings and finishes required
- Energy, labour, machinery and intellectual property costs