Stock Forms, Types & Sizes

GCSE — 2.1.2 In-depth Knowledge: Product Design

Stock forms for metals

Metals are available in a number of common forms, usually in standard thicknesses, lengths or diameters:

  • Round rods
  • Square rods
  • Hexagonal rods
  • Strips
  • Sheets
  • Round tubes
  • Square tubes
  • Angle and channel

Stock forms of timber

Natural timber is available in:

  • Different sectional forms (plank, board, strip, square, dowel)
  • Various standard sizes (lengths)
  • Sawn or planed finish
  • PSE (planed with squared edge)
  • A range of shaped mouldings (e.g. Torus skirting board)

Manufactured boards

Manufactured boards are available in sheet form in standard sizes and thicknesses:

Board Standard thickness
MDF 4, 6, 9, 12, 15, 18, 22, 25mm
Plywood 4, 6, 9, 12, 15, 18, 24mm
Hardboard 3.2mm

Standard sheet size: 2440mm × 1220mm (or half size: 1220mm × 610mm)

Polymers

Polymers come in a range of standard stock forms:

  • Sheets, rods, tubes — standard stock sizes
  • Granules, pellets and powder — melted and formed into shapes
  • Foam — blown into shape
  • Film — heated and rolled

Papers and boards

Papers and boards are generally available by the sheet, roll, or ply:

  • Sheets come in standard sizes — A0 is largest, halving in size each time down to A10
  • Weight measured in gsm (grams per square metre)
  • Board thickness measured in microns
  • Ply refers to the number of layers

Knock down (KD) fittings

Standard components used to assemble products come in standard forms and sizes:

  • Screws, nails, nuts and bolts
  • Hinges and handles
  • Cam lock fittings
  • Corner blocks and brackets
  • Scan fittings
  • Dowels

Paper and board fittings

Standard components used with papers and boards:

  • Drawing pins
  • Velcro (pads/dots) for mounting
  • Treasury tags
  • Staples and fasteners
  • Book bindings

Calculating costs

When estimating costs, designers and manufacturers must consider:

  • The design and features included in the product
  • The processes used to manufacture the product
  • Material costs, fixtures, fittings and finishes required
  • Energy, labour, machinery and intellectual property costs