Glossary

Key terms for GCSE Product Design.

A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

A

Alloy GCSE

A mixture of two or more metals, or a metal and another element, to improve properties. Examples: brass (copper + zinc), steel (iron + carbon).

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B

Batch Production GCSE

Manufacturing a set quantity of identical products. Each batch goes through each stage of production before the next batch begins.

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BSI GCSE

British Standards Institute — sets standards for products to ensure safety and quality.

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C

CAD GCSE

Computer Aided Design — using computer software to create 2D or 3D designs of products.

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CAM GCSE

Computer Aided Manufacture — using computer-controlled machines to manufacture products.

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Carbon Footprint GCSE

The total amount of greenhouse gases produced to support human activities, expressed as carbon dioxide equivalent.

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D

Design Obsolescence GCSE

When a product is intentionally designed to become outdated or unfashionable after a period of time, encouraging consumers to buy a replacement.

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F

Fair Trade GCSE

A trading partnership that aims to achieve greater equity in international trade, ensuring fair wages and good working conditions for producers in developing countries.

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Ferrous Metal GCSE

A metal that contains iron, such as mild steel, medium carbon steel, and high carbon steel. Ferrous metals are generally magnetic and prone to rust.

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G

GSM GCSE

Grams per square metre — the unit used to measure the weight/thickness of paper and board.

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H

Hardwood GCSE

Timber from broad-leaved, deciduous trees (e.g. oak, beech). Generally harder and more durable but slower growing.

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High Volume Production GCSE

Continuous manufacture of large quantities of identical products using automated machinery. Also called mass production.

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I

Injection Moulding GCSE

A manufacturing process where molten plastic is injected under pressure into a mould. Used for high volume production of complex shapes.

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ISO GCSE

International Standards Organisation — sets internationally agreed standards for products and processes.

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J

Jig GCSE

A device that holds a workpiece in position and guides a cutting tool to ensure accuracy and repeatability in production.

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L

Life Cycle Analysis GCSE

A method to determine the environmental impact of a product from cradle to grave — from raw material extraction through to disposal.

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M

Market Pull GCSE

When consumer demand drives the development of a new product or technology.

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MDF GCSE

Medium Density Fibreboard — a manufactured timber board made from compressed wood fibres and resin. Smooth surface, no grain, easy to cut.

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N

Nitinol GCSE

A shape memory alloy made from nickel and titanium that returns to a predetermined shape when heated.

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Non-Ferrous Metal GCSE

A metal that does not contain iron, such as aluminium, copper, and brass. Non-ferrous metals are generally non-magnetic and more resistant to corrosion.

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O

One-Off Production GCSE

Manufacturing a single unique product to a customer’s individual requirements. Also called bespoke or job production.

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P

Photochromic GCSE

A material that changes colour in response to changes in light intensity.

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Polymorph GCSE

A thermoplastic material that becomes mouldable at low temperatures (around 62°C) and can be reshaped many times.

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Product Life Cycle GCSE

The stages a product goes through from introduction to decline: Introduction, Growth, Maturity, Decline.

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Q

Quantum Tunnelling Composite GCSE

QTC — a smart material whose electrical resistance decreases significantly when compressed, used in switches and sensors.

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S

Shape Memory Alloy GCSE

A metal alloy (e.g. Nitinol) that returns to its original shape when heated after being deformed.

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Six Rs GCSE

The six principles of sustainability: Rethink, Reuse, Recycle, Repair, Reduce, Refuse.

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Softwood GCSE

Timber from coniferous, evergreen trees (e.g. Scots pine, western red cedar). Generally easier to work and cheaper than hardwood.

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Sustainability GCSE

Meeting today’s needs without compromising the ability of future generations to meet their own needs.

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T

Technology Push GCSE

When new technology drives the creation of products that consumers did not previously know they needed.

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Thermochromic GCSE

A material that changes colour in response to changes in temperature.

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Thermoforming Polymer GCSE

A plastic that can be repeatedly softened by heating and reshaped, e.g. acrylic, polypropylene, ABS, PVC.

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Thermosetting Polymer GCSE

A plastic that is permanently set during manufacture and cannot be re-melted or reshaped, e.g. urea formaldehyde, melamine, epoxy resin.

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V

Vacuum Forming GCSE

A process where a heated thermoplastic sheet is stretched over a mould and air is removed to form the shape.

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